Maximizing Sugar Quality: Advanced Grading & Screening with Tumbler & Linea Sivtek
Grading of raw sugar is very critical in the sugar processing industries for maintaining uniformity, quality, and compliance with standards of trade. Efficient grading complements the downstream refining manner and improves product consistency. The Tumbler screen and Linea Sivtek of Galaxy Sivtek are designed to improve the grading and screening of raw sugar, hence guaranteeing good production quality, little material loss, and high throughput.
The Role of Sieving in Raw Sugar Processing
In the sugar processing, elaborate and institutional sieving finds its application by way of removal of the impurities, separation of sugar crystals by size, and uniformity. Here’s a closer look at the two main processes involved:
Raw Sugar Grading – Achieved the usage of the Tumbler Screen, making sure unique class of sugar crystals into multiple length fractions.
Check Screening or Sieving – Accomplished with the Linea Sivtek, it removes oversize impurities, fines, and provides high-quality sugar before going for refining or packaging.
Raw Sugar Grading with Tumbler Screen
Grade sugar crystals of different sizes, as required in industrial and commercial applications, grading raw sugar. The Tumbler Screen is used to offer a very advanced possible solution among high-precision sieving capabilities.
Why Use Tumbler Screen for Raw Sugar Grading?
The Tumbler Screen is designed on an industrial scale to replicate the traditional hand sieving motion so that it gives gentle but effective grading of sugar. It is ideal for:
Separation of sugar into a maximum of 6 different size fractions, all having the same grade crystal size.
Maintaining the integrity of sugar crystals without causing breakage.
Handling high feed rates while maintaining excellent efficiency.
Achieving high screening accuracy due to its controlled circular and three-dimensional movement.
Applications of Tumbler Screen in Sugar Processing
Tumbler Screens are widely used in different stages of sugar processing:
Post-Crystallization Sugar Screening – After crystallization, sugar needs to be graded to separate different sizes before further processing. The Tumbler Screen ensures proper size classification.
Pre-Refining Grading – Before refining, sugar needs precise grading to ensure only the required crystal sizes move forward.
Final Grading Before Packaging – Ensuring uniform-sized sugar crystals for consumer and industrial use.
Check Screening with Linea Sivtek
Beyond grading, ensuring purity and quality of sugar requires check screening to remove impurities, oversize granules, and fines. The Linea Sivtek, a high-performance rectangular vibrating screen, is the perfect solution for check screening in sugar processing.
Why Use Linea Sivtek for Check Screening?
Provides high-capacity screening with precise separation.
Effectively removes oversized impurities and fine particles, ensuring only the best quality sugar moves forward.
Ensures dust-free and contamination-free processing, making it suitable for the food industry.
Handles both dry and wet sugar screening applications.
Applications of Linea Sivtek in Sugar Processing
Linea Sivtek is used in multiple check screening applications in sugar manufacturing:
Removing Impurities Before Refining – Ensures raw sugar is free of contaminants before entering the refining process.
Final Quality Control – Before packaging, sugar passes through the Linea Sivtek to ensure the final product meets industry standards.
Inline Screening During Production – Used to maintain product quality throughout the production cycle.
Benefits of Using Galaxy Sivtek’s Advanced Sieving & Screening Machines
Choosing the right sieving and screening solutions significantly impacts productivity, efficiency, and product quality. Galaxy Sivtek’s Tumbler Screen and Linea Sivtek offer multiple benefits:
1. High Screening Efficiency
The Tumbler Screen achieves precise grading, maintaining consistency in sugar crystal size.
Linea Sivtek ensures contamination-free, high-quality screening, removing all unwanted particles.
2. Minimal Material Loss
Both machines are designed to optimize material handling, ensuring maximum sugar recovery.
Handles large volumes efficiently, making them suitable for large-scale sugar production.
5. Compliance with Food Safety Standards
Designed to meet hygienic processing requirements, ensuring sugar remains free from contamination.
Conclusion
Raw sugar grading and check screening are essential to maintain sugar quality, consistency, and efficiency in production. Galaxy Sivtek’s Tumbler Screen and Linea Sivtek are tailored solutions that enhance productivity, minimize waste, and ensure top-tier sugar grading and screening. By integrating these advanced machines into sugar processing, manufacturers can achieve higher product quality, reduced downtime, and optimized operations.
Get exclusive insights & resources straight to your inbox
