Galaxy Sivtek’s Innovative Approach for India’s Largest Flour Producer

Overview

Specialization: One of India’s leading flour processing companies, renowned for its diverse range of high-quality flours, including multigrain flour. With a commitment to excellence and innovation, it operates multiple production plants across India and internationally, serving domestic and global markets.

Situation: This flour processing company encountered a critical issue in its multigrain flour processing line when end users reported the presence of impurities, including bugs, ferrous particles, and other contaminants. Investigation revealed that the existing process, which involved mixing flour from different silos without screening, was leading to contamination. This posed a significant challenge to its reputation for delivering clean and pure flour products to its customers.

Requirements & Challenges

Challenges Faced:

1. Impurity Control: Ensuring the production of clean and pure multigrain flour by eliminating bugs, ferrous particles, and other contaminants.
2. Efficiency: Addressing the contamination issue without compromising the efficiency of the flour processing line, which was required to maintain a throughput of 10 tons per hour.
3. Space Constraints: Integrating a solution into the existing production line without disrupting operations or compromising available space in the facility.

Solution

This flour processing company sought a solution to overcome the impurity challenge while maintaining operational efficiency and adhering to space constraints. After extensive research and consultation, they partnered with Galaxy Sivtek, a renowned innovative sieving and filtration solution provider.

Galaxy Sivtek’s Tailored Solution:

1. Customized Roto Sifter: Galaxy Sivtek proposed the development and installation of a fully customized Roto Sifter tailored to fit seamlessly into its existing production line.
2. Efficiency Optimization: This Centrifugal Sifter was engineered to efficiently screen the multigrain flour, removing impurities while maintaining the required throughput of 10 tons per hour.
3. Space Utilization: Recognizing the space constraints, Galaxy Sivtek designed the Rotary sifter to optimize space utilization within its production facility, ensuring minimal disruption to operations.

Result

The implementation of Galaxy Sivtek’s customized Roto Sifter yielded significant improvements in its multigrain flour processing line.

Key Outcomes:

1. Enhanced Product Quality: The Roto Sifter effectively eliminated impurities, resulting in cleaner and purer multigrain flour, meeting their quality standards and customer expectations.
2. Maintained Efficiency: Despite the addition of the screening process, the production line maintained its throughput of 10 tons per hour, ensuring uninterrupted operations and timely product delivery.
3. Space Optimization: Galaxy Sivtek’s tailored solution successfully integrated into the company’s existing production line, optimizing space utilization and minimizing disruption to operations.

Conclusion

The successful collaboration between India’s biggest flour processing company and Galaxy Sivtek exemplifies the power of innovation and partnership in overcoming complex challenges within the food processing industry. By implementing a customized solution, the flour processing company not only addressed impurity concerns but also optimized operational efficiency and space utilization. The seamless integration of the centrifugal sifter screening process underscores Galaxy Sivtek’s commitment to delivering tailored solutions that meet the unique needs of its clients. With the successful deployment of the Roto Sifter across its production facilities, the company remains dedicated to delivering high-quality multigrain flour products to its customers, both locally and globally.