Success Story: Enhancing Tulsi-Cut Processing with Sivtek Tumbler Screens in the Leading Food Industry

Overview

A leading food industry client processing Tulsi (Holy Basil) leaves faced significant operational hurdles with their existing equipment—a traditional vibro sifter. These problems were restricting their effectiveness and general product quality:

Key Challenges Faced:

1. Inconsistent Particle Size: The vibro sifter failed to deliver uniform particle sizing, causing quality variations.
2. Gentle Handling Required: Aggressive sieving led to product damage and wastage of delicate Tulsi leaves.
3. Low Throughput: Processing large batches was inefficient, hindering production targets.
4. Frequent Downtime: High maintenance requirements disrupted continuous operations.
5. Overall Inefficiency: The existing system couldn’t meet the client’s goals for consistent product quality and efficient batch processing.

Galaxy Sivtek’s Solution

After assessing the client’s requirements, Galaxy Sivtek recommended its advanced Sivtek Tumbler Screen, a machine well-known for its precision, versatility, and ability to address complex sieving challenges.

How Sivtek Tumbler Screen Addressed the Client’s Challenges

The Sivtek Tumbler Screen was the perfect choice for overcoming the client’s operational challenges. Its advanced features and unique design tackled each challenge with precision:

1. Uniform Particle Size Distribution:
   The tumbler screen’s advanced sieving mechanism, combined with customizable mesh sizes, ensured consistent and precise Tulsi cuts. This addressed the inconsistency issues the client faced with their previous vibro sifter.
2. Gentle Product Handling:
   The innovative 3D tumbling motion mimicked manual sieving, offering the delicate handling required for fragile Tulsi leaves. This minimized product damage and significantly reduced wastage.
3. High Throughput for Large Batches:
   Designed to process large volumes efficiently, the Sivtek Tumbler Screen enabled the client to scale up production and meet growing demands seamlessly.
4. Self-Cleaning Technology:
   Using accessories such as ball trays and ultrasonic cleaning systems, the screen inhibited mesh blockage and allowed continuous function. This minimized downtime and maintenance efforts.
5. Durable and Low-Maintenance Build:
   The strong construction and easy-to-use design greatly minimized maintenance frequency and costs, enabling the client to operate both efficiently and reliably.

These features made the Sivtek Tumbler Screen a one-stop solution for the client’s requirements, providing them with a highly efficient, scalable, and user-friendly sieving solution.

Results Achieved

Post-installation of the Sivtek Tumbler Screen, the client experienced significant improvements in their Tulsi processing operations:

• Consistent Product Quality: Achieved uniform gradation of Tulsi leaves, ensuring better quality control.
• Reduced Wastage: Gentle handling resulted in a 50% reduction in product loss.
• Higher Production Capacity: Large batch processing capability improved production efficiency.
• Lower Maintenance Costs: The self-cleaning technology reduced downtime and lowered operational expenses.
• Improved Profitability: Optimized processes and reduced wastage translated into better cost-effectiveness.

Conclusion

By utilizing the Sivtek Tumbler Screen for Tulsi-Cut Processing, the client successfully tackled their challenges, leading to consistent particle sizing, reduced waste, and improved production efficiency. The advanced features of the tumbler screen, tailored to meet their unique needs, delivered outstanding results.

Impressed by the exceptional performance and reliable support, the client expressed their satisfaction and has since partnered with Galaxy Sivtek for long-term collaboration.

Ready to elevate your sieving process? Contact Galaxy Sivtek today and let us help you achieve efficiency and excellence in your operations!