Case Study: Enhancing Efficiency in White Cement Processing with Sivtek Tumbler Screens

Overview

A well-known manufacturer in the paint industry reached out to Galaxy Sivtek due to serious challenges in their white cement processing operations. Their main problem was the inefficiency of their sieving process. Conventional sifters had previously left them with inconsistent product quality and high product loss. This inefficiency also impacted their production capacity and their capacity to fulfil customer needs for particles of uniform primary size.

Key challenges

The client was using a conventional sifter, which presented several limitations:

Inconsistent sieving results: Inconsistent particle sizes affected the quality of white cement for paint formulations.
Low operational efficiency: The current setup struggled to meet the necessary production capacity, leading to bottlenecks.
Product loss and wastage: The inability to handle the material gently caused degradation.
Frequent maintenance issues: Mesh blockages and high downtime were hampering productivity.
Dust generation: The conventional sifter design was challenging in terms of dust control, which raised environmental issues.

Galaxy Sivtek’s Solution

Recognizing the special needs and difficulties faced by the client, Galaxy Sivtek suggested its exclusive Advanced Sivtek Tumbler Screens—a product tailored to perfect performance with high accuracy sieving and effective operational excellence for handling white cement.

Key Features of the Solution:

3D Tumbling Motion for Precision Sieving: Mimics manual sieving to deliver uniform particle size distribution, critical for consistent quality.
Gentle Material Handling: The existing system had difficulty achieving the required production levels, resulting in bottlenecks.
High-Volume Processing: Capable of working with big input without loss of accuracy to meet the production requirements of the client.
Self-Cleaning Mechanism: Equipped with ball trays and ultrasonic cleaning systems to prevent mesh blockages, ensuring uninterrupted operations.
Enclosed Design for Dust Control: Reduces dust generation, ensuring a cleaner, safer working environment and compliance with environmental regulations.
Durable and Low-Maintenance Build: Durable construction that is low maintenance and easy to swap parts means less downtime and less maintenance effort.

Results Achieved

With the integration of the Sivtek Tumbler Screen, the client experienced a significant transformation in their white cement processing operations:

Enhanced Product Quality: Achieved consistent particle size distribution, ensuring uniformity in the final product.
Increased Efficiency: The tumbler screen’s high throughput capability allowed the client to meet production targets effortlessly.
Reduced Wastage: Gentle handling minimized product loss, optimizing raw material usage.
Improved Operational Continuity: Self-cleaning mechanisms reduced downtime, ensuring seamless processing.
Scalable Solution: The flexibility of the Sivtek Tumbler Screen enabled the client to scale production as per market demand.
Compliance with Standards: The enclosed design supported dust control, meeting both internal safety and external environmental standards.

Conclusion

The Sivtek tumbler screen proved to be the perfect answer to the client’s challenges in processing white cement. By addressing inefficiencies, maintaining a consistent particle size, reducing downtime, and increasing production capacity, it greatly enhanced their operations and produced real results. The client is very satisfied with the advanced solution from Galaxy Sivtek, which has surpassed expectations.

Impressed with the performance and efficiency, the client has partnered with Galaxy Sivtek for the long term, relying on our expertise for their sieving and screening requirements.

If you’re looking to optimize your processing operations and achieve superior results, contact Galaxy Sivtek today to discover how our advanced solutions can help your business!