Committed To Quality, Committed To You
Ferrous contaminants are some of the most challenging and troublesome impurities that screening processes encounter. Various materials such as food, pharmaceuticals, and chemicals commonly contain metallic particles. They can cause damage to equipment or compromise the quality of the finished product. Removing ferrous contaminants can be a difficult and time-consuming task that requires specialized equipment and expertise. Failure to identify and eliminate these impurities can result in costly consequences such as product recalls or equipment breakdowns. Galaxy Sivtek has the perfect solution for this by proving magnetic sieving solutions
Therefore, it is crucial for industries to invest in effective Magnetic screening solutions to remove ferrous contaminants and ensure the safety and quality of their products. And one of the most efficient methods of doing that is to introduce screening magnets in your screening process.
Screening magnets, or magnetic separators, remove ferrous impurities during material screening by using a grid of high-intensity magnetic bars made of rare-earth neodymium. The magnets generate a powerful magnetic field that attracts and traps ferrous contaminants as the material passes through. Industries such as food, pharmaceuticals, and recycling consider these devices essential to improve the quality and purity of the final product. Tiny ferrous particles that may be missed during manual inspection are removed by these devices. Screening magnets are available in different configurations, including drawer magnets, grate magnets, and magnetic chutes, to meet various screening requirements.
There are 3 basic advantages of installing magnets in your screening machine:
Screening magnets are highly useful devices that can aid in the effective removal of ferrous contaminants from your screening mixture. These contaminants can often hinder the screening process and lower the overall quality of the end product. By using screening magnets, you can ensure that your screening mixture remains free of unwanted contaminants, leading to a more efficient and accurate screening process.
The way screening magnets work is by attracting any ferrous materials present in your screening mixture. These materials are drawn towards the magnet and held in place until they can be safely removed. The use of screening magnets can significantly increase the efficiency of your screening process, as you can quickly and easily remove any unwanted contaminants that would otherwise cause delays and downtime.
Magnetic screening magnets prove to be a valuable tool for anyone who works with screening mixtures contaminated with metallic particles. They provide an easy and efficient way to remove ferrous contaminants, ensuring that your screening process remains smooth and productive.
Keeping your mesh clean is essential when working with screening mixtures. Screening magnets can be a valuable tool in achieving this goal. By using our Magnetic Sieving Solution, you can attract and remove ferrous contaminants from your screening mixture, which can often clog up your mesh and reduce the efficiency of your screening process.
The use of screening magnets ensures that your mesh remains clean, allowing for a more efficient and accurate screening process. By removing ferrous contaminants from your mixture, you can prevent them from sticking to your mesh and causing blockages or damage. This not only saves time but also helps to reduce maintenance costs and increase the lifespan of your mesh.
Galaxy Sivtek magnets are highly precise for separating ferrous contaminants from raw mixtures. These magnets work by selectively attracting only ferrous elements, leaving behind non-magnetic materials. This selective filtration process significantly reduces the wastage of non-ferrous materials, which can be costly and time-consuming to replace.
Due to their accuracy and efficiency, Our Magnetic Sieving solutions are commonly used in various industrial applications, such as mining, recycling, and food processing. They are particularly effective in removing ferrous contaminants from bulk materials, such as grain, sand, or metal powders, before further processing or packaging.
In conclusion, our Magnetic Solution offers a reliable and cost-effective solution for separating ferrous contaminants from raw mixtures. By reducing wastage and improving the purity of the final product, they play an essential role in ensuring quality control and maximizing productivity in various industries.
With our Magnetic sieving solutions, you can be assured of reliable performance even in harsh operating conditions. Not only do they provide a wide range of applications, they offer accurate and precise screening performance every time.
Our Magnetic Sieving Solution are easy to install, operate, and maintain, making them a cost-effective solution for industries that require high-temperature processing. Here are some other major advantages that you can reap bt installing Galaxy Sivtek’s screening magnets in your processing line:
Our magnets work on the principle of the magnetic field to ensure that the screening material is free from any ferrous particles. Our solution assures you of a pure and clean end product that is free from any impurities by removing ferrous particles that may mix with your screening material during the production process.
The use of magnets not only ensures a high-quality product but also reduces the risk of equipment damage caused by the presence of ferrous particles. Our Magnetic Solutions are easy to install and operate and can be customized to meet the specific needs of your production process. By incorporating our screening magnets into your screening process, you can ensure that your end product is of the highest quality, free from any impurities, and safe for consumption or use.
Our magnetic sieving solutions are capable of functioning effectively even in high temperatures, up to 350 degrees Celsius. We have designed and tested our screening magnets to maintain their performance and magnetic properties in extreme temperature conditions. This means you can use our magnets confidently in applications where the screening material is processed at high temperatures without worrying about the magnets failing. This feature makes our screening magnets ideal for use in a variety of industries, including food processing, chemical processing, and pharmaceuticals. With our screening magnets, you can be assured of a high-quality and efficient screening process, even in high-temperature environments.
Incorporating screening magnets ensures product purity and reduces the risk of equipment damage by ferrous particles. Our screening magnets prevent accumulation on equipment surfaces, ensuring reliable performance, even in harsh conditions. With our magnets, you can be confident of a smooth screening process and a high-quality finished product.
Our magnetic sieving solutions are capable of producing a magnetic field intensity of up to 12000 gauss. This high level of magnetic strength is useful for a variety of applications, particularly in the screening of materials. By generating such a strong magnetic field, our magnets are able to effectively separate and isolate ferrous materials from non-ferrous materials. With their powerful magnetic properties, our screening magnets are a valuable tool for businesses and industries seeking to improve their material separation processes.
The use of our screening magnets can lead to a reduction in the potential for equipment damage resulting from ferrous particles. As a result, the lifespan of both the mesh and the machine can be extended. Our screening magnets generate a strong magnetic field that separates ferrous materials from non-ferrous materials, preventing damage caused by abrasive ferrous particles. This helps prolong the life of the mesh and the machine.
Our magnetic sieving solutions generate a powerful magnetic field that enables precise separation of ferrous materials from non-ferrous materials, ensuring that only desired materials remain for further processing. This minimizes waste and maximizes yields by reducing the amount of material lost or discarded during the screening process. By removing ferrous particles, our screening magnets help to ensure the highest quality finished products, free from contamination and other impurities. This makes them an essential tool for businesses seeking to optimize their screening processes and produce high-quality products.
Galaxy Sivtek offers a wide range of screening magnets, each ideal for a specific industry or category of the screening process.
Companies commonly use magnetic grills to separate iron particles from dry, granular, or free-flowing materials. Magnetic rods are placed inside stainless steel frames that are available in round, square, or rectangular shapes.
The magnetic elements inside the grill consist of either hard Ferrite Ceramic Magnets or High-Intensity Rare Earth NdFeB Magnets. The company uses high-quality Stainless Steel 304/316 material for creating the grill components. Additionally, they customize the overall construction of the grill according to the customer’s specifications and size requirements.
These grills are most efficient when the contamination level is within 1% to 1.5% by weight. However, for higher levels of contamination, it is recommended to use Drawer Grills or Multi Drawer Grills. These solutions can handle more substantial amounts of contamination and provide better separation of iron particles from the material.
Magnetic Grills are a reliable and cost-effective solution for separating iron particles from dry, granular, or free-flowing materials. The different variations of grills available can be chosen depending on the level of contamination and the specific needs of the customer.
Magnetic Plates separate fine ferrous materials from free-flowing materials like corn, sugar, and plastic. They’re suitable for use with powdery, lumpy, or abrasive products, and large debris. Plate Magnets are flexible, and users can place them above conveyors or below conveyor drive pulleys to capture contaminants.
The plates come in flat or curved shapes and can be installed at the discharge end. They help industries minimize equipment damage, reduce downtime, and ensure product quality.
Magnetic Plates play a crucial role in the separation of ferrous materials and tramp iron from free-flowing and pneumatically conveyed materials. Their flexibility and compatibility with different materials make them a popular choice in various industries. These plates are essential for minimizing equipment damage, reducing downtime, and ensuring the quality of the final product.
Bullet magnets used in many industries to filter medium to large ferrous contaminants. They’re placed in the product flow with a large bullet-shaped magnetic core for efficient separation.
These magnets come in both permanent magnetic and electromagnetic versions, which require manual and automatic cleaning, respectively. The manual cleaning process is required for permanent magnetic versions, while automatic cleaning is provided for electromagnetic versions.
Bullet magnets offer a high screening capacity, as they can screen up to 550 cubic meters in an hour, and they are extremely accurate at screening materials up to a maximum particle size of 50 mm.
They play an essential role in minimizing equipment damage and downtime, reducing maintenance costs, and increasing production efficiency.
With their high screening capacity and accuracy, they ensure the quality of final products and improve production efficiency.
Galaxy Sivtek’s Deep Reach Separator eliminates tramp iron and ferrous fines from flow-resistant bulk materials without bridging or choking. The stainless steel housings are easily mountable to an enclosed spouting or directly on processing equipment. Optional square, rectangular, and round adapters are available to customers for easy installation.
This separator reaches deep into the product flow, effectively removing large, chunky tramp metals. It is highly efficient when dealing with sticky, powdery, lumpy, or moist materials. It is widely used in industries such as flour mills, chemicals, minerals, food industries, etc.
The Deep Reach Separator is a reliable solution for industries that require efficient tramp iron and ferrous fines removal while minimizing the risk of equipment damage. Its flexibility and compatibility with various materials make it an ideal choice for many manufacturing and processing applications.
Vertical process lines use rotary magnets as magnetic separators to extract ferrous and paramagnetic particles from dry products. These magnets are specifically designed for products that are susceptible to bridging, such as milk powder or starch.
The rotary magnets have a centrally mounted grid that gently rotates to extract fine ferrous and semi-ferrous particles while ensuring that the product remains free-flowing to prevent bridging or clogging. These magnets can extract particles as small as 30 microns, making them ideal for food and pharmaceutical applications.
Furthermore, these magnets have a seal welded and vacuum encapsulated for extended magnet strength life. The rotary magnets provide a reliable and efficient solution for extracting ferrous and paramagnetic particles, reducing equipment damage and downtime, and improving product quality. They are widely used in various industries to ensure the purity and quality of final products.
Our magnetic rods are renowned for their exceptional magnetic strengths and precise dimensions. We manufacture these rods by fitting magnets inside seamless drawn and heat-treated tubes made of SS 304 L. To achieve the highest magnetic efficiency, the thickness of the tube magnets is optimized. Bar magnets used in the rods can be either hard ferrite ceramic magnets or high-intensity rare earth magnets. We can customize the construction of magnetic grills to meet specific customer requirements and sizes.
Our magnetic rods are optimized for high ferrous material deposition levels and flow rates, making them the heart of magnetic grills and filters for industries such as food, pharmaceuticals, chemicals, plastics, ceramics, and pigments. They provide efficient separation of ferrous contaminants, ensuring impurity-free final products.
Hump Magnets separate magnetic particles from free-falling materials such as wood chips, feed, grain, sand, or plastics. These magnets are designed for use in various applications where efficient separation of magnetic contaminants is essential. They are also suitable for use with granular and powdery materials.
The magnet consists of two plates mounted at an angle in a vertical housing, with the plates installed in an offset direction. This arrangement prevents material bridging and buildup, ensuring a smooth flow of material. The angled shape of the housing directs the material flow into the magnetic field, allowing the first magnet to capture ferrous particles. The material then changes direction and falls over the second magnet, ensuring that the outflow material is free from contaminants.
Hump magnets can handle gravity, moderate positive and negative pressures, and are commonly used in a range of industries, including food, agriculture, and mining.
Magnetic T Traps capture ferrous and stainless steel contaminants that can cause metal damage and downtime, protecting processing lines. They efficiently capture fine ferrous particles that electronic metal detectors may miss due to wear and tear of upstream processing equipment. Typically placed in front of pumps, screens, and mills, Magnetic T Traps safeguard vital plant equipment.
Available in multi-tube or single-large-tube configurations, they are recommended for liquids, purees, & non-fragile solids. Our magnetic T-traps feature slip-in cages with stainless steel permanent magnetic tubes that capture ferrous tramp metal particles, improving product purity. Tube-style traps have the advantage of collecting metal particles at the rear of the tubes, protecting them from wash-off until cleaning is needed. With its removable lid design, cleaning the T-Trap is an easy process. Simply remove the lid with the magnetic tubes, wipe clean, and reinstall.
The Magnetic Pulley-Belt uses magnets to separate ferrous particles from screening materials, making it ideal for the food and pharma industries.
Galaxy Sivtek’s Magnetic Pulley-Belt comes with a built-in control panel, allowing it to run automatically and coordinate smoothly with other machines in your processing line. It is composed of SS 304/316 shafts and rare earth neodymium magnets.
As the pulley moves the screening material, the neodymium magnets attract the ferrous particles and attach them to the belt. The belt retains the particles until it reaches the underside of the conveyor, where it collects them in a chute or bin. The conveyor belt’s top side collects the pure and refined screening material separately in a collecting bin.
Galaxy Sivtek’s Magnetic Pulley-Belt is an efficient and reliable screening solution that guarantees the quality of your screening materials while removing ferrous particles with ease.
Utilizing Automatic Magnetic Drawers is the process of extracting metallic impurities from grains and other input materials. These magnetic separators feature a series of magnetized stainless steel rods that attract metal impurities, leaving the grains to collect below. The operator must clear the rods of impurities after each batch to prepare them for the next round of grains.
The key advantage of using an Auto Cleaning Drawer Magnet is that it eliminates the need for manual cleaning. The auto-cleaning mechanism withdraws the drawer and demagnetizes the rods, allowing the impurities and debris to fall off, leaving the rods clean for the next use.
Automated cleaning maximizes separation time, enhancing productivity and ensuring the integrity and quality of grains.
With the help of your ingenious magnetic sieving solutions, you can not only become more efficient at removing ferrous particles from your products, but you can also significantly increase your production capacity.
Furthermore, they help you keep your mesh and other integral parts of the screening machine safe.
Want to employ one of our screening magnets to enhance your production capacity and efficiency, contact us.
