Committed To Quality, Committed To You
When dealing with electrical or thermal energy, it can be extremely dangerous if there are no safety or non-conductive parts isolating it from the outside world. This necessity gave rise to insulators.
And as electrical poles and thermal plants are finding their way all across the globe, the demands for good quality insulators are rising exponentially. The global electric insulator market is expected to reach a net worth of $13 billion by 2023. So, let’s understand what these insulators are and how they are manufactured.
Insulators are basically ceramic-based materials attached to electric poles with the sole purpose of blocking the flow of electricity or thermal currents. They restrict the electricity surging through the wires from entering the pole or other wires.
Not only for electric poles, but insulators play a gigantic role in any electrical circuit. It is very important to install good insulation infrastructure to any electrical circuit to operate it safely and successfully. Insulators create a barrier between two or more electrical circuits, making them easier to manage and store beside each other. In the case of an electric pole, the insulator confines the flow of electricity between the wires.
There are various materials from which insulators can be manufactured. They can be made from rubber, glass, ceramic, porcelain, or any other non-conductive material.
While the process of making insulators is not a very complex one, making sure that each step is done with precision and accuracy is the key to producing the best quality. The quality and accuracy of gradation, along with the filtration control, is essential to making high-standard insulators.
And that’s where our machines outshine. Providing you with a varied range of screening and filtration solutions, they are engineered to help you produce the best quality insulators. They are not only designed to facilitate high-intensity production procedures, but they can also help you increase your production capacity.
Our screening machines provide accurate and refined gradation results every time. They can separate up to five levels of particle gradations in a single operation, ensuring finesse and precision. This high level of accuracy streamlines the screening process, making it efficient and cost-effective. Whether dealing with large or small batches of material, Galaxy Sivtek‘s screening machines deliver optimal results in terms of gradation, quality, and consistency.
Our filters and screening machines come with control boxes that enable users to easily adjust the temperature and pressure of the processing environment for Insulators. In addition, the self-cleaning filters feature a specially designed Programmable Logic Control (PLC) box that allows for simultaneous control of the pneumatic cylinders and actuators. This modification simplifies the filtering process and enhances efficiency in the production. By incorporating these features, Galaxy Sivtek’s filters and screening machines deliver a high level of precision and automation, ensuring a smooth and effective operation.
With the help of our self-regulating filters, you can handle high-temperature products during the processing of porcelain and ceramic mixtures. These filters can withstand extreme temperatures without sustaining any damage. Additionally, our self-cleaning filters feature a hot water jacketing system that helps maintain the liquid-solid suspension temperature. By incorporating these features, Galaxy Sivtek’s filters ensure that the processing environment remains stable, leading to the production of consistent, high-quality insulators.
Our vibro sifters are tailor-made to remove foreign materials and impurities from raw materials, no matter the substance that is being screened. These sifters are highly efficient in their operation, guaranteeing that the raw base of the ceramic or porcelain mixture retains consistent quality. By eliminating undesirable particles, raw materials become purer and cleaner, producing superior end products. Galaxy Sivtek’s vibro sifters present a practical solution to the challenge of impurities in raw materials, and soap manufacturers consider them an indispensable tool for their production line.
Galaxy Sivtek’s screening machines and filters are highly versatile and can be customized to increase efficiency based on specific needs. These customizations include increasing motor capacity and improving control, among others. This enables the screening and filtration machines to seamlessly integrate with existing processing lines. The range of customization options available allows users to optimize the machines as per their requirements, ultimately improving productivity and efficiency.
The Inline Sivtek Double Motor separator is a highly advanced machine that can transform your screening process. It is equipped with two vertically mounted motors on each side of the machine, which increases its vibration and output capacity, making it one of the most powerful inline vibro sifters.
After your raw ceramic or porcelain powder is ready from which the insulators will be constructed, our Inline Sivtek Dual Motor screener can efficiently sieve the entire mixture to help you remove any unwanted particles and come up with the finest and evenly graded powder.
This machine is specifically designed to process fine mesh products, and it can drastically reduce your screening time. The combination of vertical and horizontal vibrations creates a circular motion that quickens the sieving process. Its acute design also reduces the movement of the screening material, which further reduces screening time.
One of the best features of the Inline Sivtek Double Motor separator is its compact structure, which occupies less space and requires less manpower, reducing maintenance costs. Additionally, the gyro sieves on the machine are easy to disassemble and clean, making maintenance even more convenient.
This machine’s design is both simple and convenient, providing efficient and economic outcomes for your screening needs. It is an ideal machine to check the screening performance of your processing line, and you can even customize it to create a more compact sieve that reduces contamination and human interaction.
In summary, the Inline Sivtek Double Motor separator is a highly efficient and effective machine that can enhance your screening performance. Its unique design, powerful motors, and compact structure make it an ideal solution for reducing screening time, improving efficiency, and cutting maintenance costs.
Linea Sivtek is a cutting-edge machine designed to revolutionize the difficult and tedious task of screening dry, wet, sticky, and abrasive materials. It is powered by horizontal vibrating screens that provide more thorough processing and allow for the screening of large quantities in one go. With Linea Sivtek, you can widen your scope of production as you can efficiently process multiple materials and come up with a varied range of insulators.
The ability to screen a variety of materials with the most optimum gradation result is what makes Linea Sivtek the most ideal equipment for industries that deal with a versatile set of products. Its unique design, dual convertible screening decks, and double-vibration motors make it highly efficient and productive. Additionally, its versatility and flexibility make it adaptable to your specific requirements and provide you with the performance that you desire.
The vibrating screens are uniquely designed with dual convertible screening decks, which can significantly increase efficiency and productivity when screening materials. The machine is mounted with double-vibration motors, which collectively make the particles jump on the screen and separate unwanted particles. This design allows for the processing of high feed flow and provides the finest end result in your screening process.
To maintain steady vibrations, the machine is designed with two vibratory motors installed on both sides. The added benefit of a clamping system makes it easy to clean the residues and mesh left behind in the machine.
The Linea Sivtek machine is popular in the chemical and pharmaceutical industry due to its versatility and flexibility. It can adapt to your specific requirements and provide you with the performance that you desire, making it your ideal screening equipment. The machine is ideal for industries that deal with raw materials that are dry, wet, abrasive, and sticky. It can provide optimum output with precise and accurate gradations.
The rectangular sieves on the machine can easily screen all kinds of material, from de-lumping and de-watering substances to solid and bulky ones. Its linear design provides higher malleability and free flow of the material to screen it efficiently.
The ability to screen a variety of materials with the most optimum gradation result is what makes Linea Sivtek the most ideal equipment for industries that deal with a versatile set of products. Its unique design, dual convertible screening decks, and double-vibration motors make it highly efficient and productive. Additionally, its versatility and flexibility make it adaptable to your specific requirements and provide you with the performance that you desire.
This is a revolutionary machine that has been specially designed for industries that are involved in insulator manufacturing. Not only can the Super Gyro Separator screen a wide range of materials, but it can also drastically increase your screening throughput and allow you to screen more material in lesser time.
With innovative motor designs and advanced vibratory features, this machine has become twice as efficient as traditional separators. The strategic positioning of the vibratory motors on the top and lower weights has resulted in a circular motion, which has increased the throughput, making it an ideal solution for companies with high-volume screening requirements.
This vibratory separator is highly versatile and has the ability to handle all types of materials, whether they are wet, dry, coarse, fine, hot, or cold, without compromising the quality of screening. It provides the most accurate gradation for up to 5 levels, which can help companies achieve better productivity and throughput. Moreover, this machine is designed to reduce power consumption significantly, making it a cost-effective solution for screening requirements.
Apart from being efficient, the Super Gyro Separator is a reliable and efficient screening solution that helps companies save time and money. It has the ability to achieve the most accurate gradation for up to 5 levels without compromising the quality of screening. Its versatility, accuracy, and cost-effectiveness make it a must-have for companies looking to enhance their screening process.
Sivtek Super Gyro Separator is an innovative and efficient machine that has proved to be a boon for industries involved in insulator manufacturing. With its advanced vibratory features and strategic positioning of the vibratory motors, it has become twice as efficient as traditional separators. It is highly versatile, accurate, and cost-effective, making it an ideal solution for companies looking to enhance their screening process.
The Sivtek Vibro Separator is a revolutionary gyratory separator that can greatly improve the screening process for various industries. This machine is highly effective for screening, scalping, de-dusting, and filtering a wide range of materials, including wet, dry, coarse, fine, hot, or cold materials. The unique design of the vibratory motor, with the top and lower weights positioned in a strategic way, allows the machine to move in a circular motion, resulting in optimal screening performance.
The circular motion of the machine ensures that the screening material is evenly distributed across the screen mesh, which maximizes the utility of the screen and makes the screening process faster, reducing time consumption. This advanced design also enables the Sivtek Vibro Separator to provide a higher throughput compared to its competitors, maximizing the capacity of the processing line and allowing for more precise material processing.
While the Sivtek Vibro Separator can be useful for various screening purposes, such as tea processing, marble & pebble gradation, ash slurry, separating mining slurry, water purification, and waste management, it excels in processing fine mesh materials. Its gyratory sieve can provide the most accurate gradation for up to 5 levels while maintaining the integrity and quality of the material.
This versatile vibro screener can be used in various industries, including plastic, ceramic, paper, chemical, pharmaceutical, mineral gradation, minerals, and food. Galaxy Sivtek’s high-performing gyratory screener provides the best performance in terms of quality, quantity, and productivity, making it the right machine for any screening purpose. The Sivtek Vibro Separator is an economical and efficient solution that can significantly enhance your screening process and improve your productivity.
SIVTEK Self Cleaning filter is an automatic filter designed to effectively filter liquid substances, including watery and highly viscous applications. Its innovative design can eliminate suspended and unwanted particles present in the substance.
Our fully automatic Self-cleaning filters can come in very handy during the filtration of the raw mixture. It allows you to manually control the amount of water that needs to be dispersed from the raw mixture to get the perfect final product.
The automatic self-cleaning filters are considered to be the most optimal compared to conventional self-cleaning strainers, thanks to their Delta P principle. The automatic filters are designed to automatically regulate pressure difference for a continuous filtering process, ensuring uninterrupted filtration.
The SIVTEK Self Cleaning Filters are renowned for their impressive 24×7 capacity to process the substance continuously. Unlike conventional filters that require periodic cleaning after every batch, our automatic filters are powered by pneumatic cylinders that are installed with a cleaning disk. The cleaning disk collects and cleans the solid particles accumulated in the mesh basket, making the filter easy to maintain.
Galaxy Sivtek is one of the largest industrial filter manufacturers, and our automatic self-cleaning filters are built with a simple and robust design that is reliable, convenient, manageable, and long-lasting. Clients can even customize their self-cleaning liquid filter to achieve their desired results. By installing a dual cylinder, the processing capacity of the automatic filters can be enhanced, allowing them to handle heavy liquid flows without experiencing a breakdown.
Our team is constantly improving our filtration systems to increase productivity and customer satisfaction. SIVTEK Self Cleaning filter is an excellent choice for those looking for a reliable and efficient filtration solution for their liquid substances.
The Sivtek Roto Sifter is a centrifugal sifter that boasts of an innovative technology that ensures efficient screening and scalping solutions. Its capabilities make it the ideal machine for screening low bulk-density materials, ranging from minute particles like powder to larger particles like granules. This feature makes it particularly useful for the sieving of ceramic and porcelain particles as they are very minute in size.
One of the machine’s unique features is its cantilever construction, which enables the screens to move freely and without any resistance, combining the sieving properties with the centrifugal force for optimal results. Unlike other machines, the Sivtek Roto Sifter has a standard motor that significantly reduces power consumption and enables direct attachment to the plant, eliminating the need for vibrating motors.
The machine operates quietly and efficiently, producing less than 80dB of noise and creating no extra vibrations, making it perfect for use in industries such as food and beverage or pharmaceuticals. It performs various functions, including classifying and de-dusting, and comes with four different screen sizes to provide control over the final product.
The Sivtek Roto Sifter is also designed to meet high-level hygiene and sanitary standards, ensuring that no contaminants enter your raw materials during the sifting process. This makes it ideal for industries that require strict hygiene and contamination control.
Overall, the Sivtek Roto Sifter is an innovative and efficient machine that provides optimal sifting of materials with a lower power consumption, quieter operation, and greater hygiene and contamination control. Its versatility makes it suitable for use in various industries, particularly those that require strict hygiene and contamination control standards.
With a motive to help you take your production capacity and efficiency of insulators to the next level, we offer you our selected range of screening and filtering machines that far exceed in performance than any other conventional alternative. Not only can they produce high quantities in less time, but they can also maintain the integrity and quality to the highest standard.
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